AM is one of TPM pillars, the meaning of AM is Self-Care.
Production process operator acts as " First Line Maintenance ", Machine maintenance is not only the responsibility of maintenance section, but also the production people who run the machine.
this part I would like to share how to develop AM Step 1 - Cleaning by inspection in best practice way.
"Cleaning by Inspection" means that operator who run the machine beside doing production control and parameter setting, they also perform machine inspection that followed by cleaning activities, why ?
Deterioration of production and machine efficiency usually cause by less attention to the "Basic Machine Condition" in where basic machine condition consist of contamination, lubrication, tightening, inspection, precision check. almost root cause of all problem in the machine came from basic machine condition, and of course there is one more thing that is Man Mistake ( e.g. People not do inspection, people not cleaning, people not develop schedule for inspection, etc ). that's why in autonomous maintenance step 1 it is emphasized that operator perform cleaning by inspection to pay attention to basic machine condition.
Deterioration Function
through AM activities expected that operators can quickly explore/find abnormality or symptom in the machine, all Abnormality should be recorded and input to our CMMS system ( in my company SAP ) for the next action will be executed.
The next action can be done by the operator itself (if abnormality in the form of tightening or other light work) or team maintenance for abnormality that requires special handling.
Iceberg
7 type of Abnormality type ; identify abnormalities / losses and do restoration
Abnormality list out in excel form
Abnormality list out in link to CMMS - SAP
* next Page I will share how to arrange planning for abnormality finding. ( maintenance planning in best practice )
Production process operator acts as " First Line Maintenance ", Machine maintenance is not only the responsibility of maintenance section, but also the production people who run the machine.
this part I would like to share how to develop AM Step 1 - Cleaning by inspection in best practice way.
"Cleaning by Inspection" means that operator who run the machine beside doing production control and parameter setting, they also perform machine inspection that followed by cleaning activities, why ?
Deterioration of production and machine efficiency usually cause by less attention to the "Basic Machine Condition" in where basic machine condition consist of contamination, lubrication, tightening, inspection, precision check. almost root cause of all problem in the machine came from basic machine condition, and of course there is one more thing that is Man Mistake ( e.g. People not do inspection, people not cleaning, people not develop schedule for inspection, etc ). that's why in autonomous maintenance step 1 it is emphasized that operator perform cleaning by inspection to pay attention to basic machine condition.
Deterioration Function
through AM activities expected that operators can quickly explore/find abnormality or symptom in the machine, all Abnormality should be recorded and input to our CMMS system ( in my company SAP ) for the next action will be executed.
The next action can be done by the operator itself (if abnormality in the form of tightening or other light work) or team maintenance for abnormality that requires special handling.
Iceberg
7 type of Abnormality type ; identify abnormalities / losses and do restoration
Abnormality list out in excel form
Abnormality list out in link to CMMS - SAP
* next Page I will share how to arrange planning for abnormality finding. ( maintenance planning in best practice )
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